Free Distilling Tools

Spirit Run Jar Planner

Know exactly which jar your cuts happen in before you start. Enter your charge details and jar size — get a complete run schedule with expected ABV and fraction for every jar.

Jar Planner

Spirit run — enter your charge and jar size

Spirit type — sets cut ABVs
L
Volume charged into the still
%
ABV of your low wines
mL
Volume of each collection jar
Affects efficiency and ABV curve
%
Switch heads → hearts
%
Switch hearts → tails
%
Stop collecting at this ABV
Always discard Jar 1 (foreshots). The first 50–100 mL per 20 L charge contains methanol and acetaldehyde. Never taste foreshots.
Jar Fraction & Volume Est. ABV Action
ABV estimates are based on a modelled still curve — actual ABV will vary with your still design, heating rate and wash composition. Always verify with a parrot alcoholmeter and make final cut decisions by sensory evaluation.

How to Use the Jar Planner

Before your spirit run, enter your low wines volume and ABV, choose a jar size (500 mL is standard for a home pot still), and select your spirit style. The planner models the ABV curve across your entire run and assigns each jar to a single fraction — foreshots, heads, hearts, or tails. When a cut point falls mid-jar, the current jar is sealed and a new one starts, even if it is only partially filled. This reflects real distilling practice: you never continue filling a jar past a cut point.

What low wines ABV to enter. If you ran a stripping run, your low wines will typically be between 20–40% ABV depending on how far you ran it. Higher ABV low wines produce more distillate per litre of charge. For a single-distillation wash run, enter your fermented wash ABV directly.

Choosing a jar size. 500 mL is the most practical size for a medium pot still run — small enough to give you control, large enough that you are not constantly switching jars. For smaller runs or more precise work around cut points, 200–250 mL jars give finer control. For large runs, 1 L or 2 L containers are common.

Take it to the still. Print the schedule or keep it open on your phone. Use the jar numbers and expected ABVs as a guide for when to start paying close attention. Begin sensory evaluation a jar or two before each predicted cut point.

Always verify with instruments. A parrot alcoholmeter gives real-time ABV readings as distillate flows. Use the schedule as a roadmap, not a guarantee — your actual run will follow the same shape of curve but exact jar numbers depend on your still's efficiency and heating rate.

Reading the Jar Schedule

Foreshots (Jar 1). The first fraction off the still — always discard, never taste. The planner calculates 3 mL per litre of low wines charge (minimum 20 mL), consistent with the standard guidance of approximately 50–60 mL per 20 L. The foreshots jar will always be a partial jar.

Heads. Come over after foreshots while ABV is still high. Contain elevated acetaldehyde and ethyl acetate — sharp, solvent-like, sometimes fruity. Discard or collect as feints to add to your next run. The last heads jar is partial — it runs until the ABV hits your hearts-start cut point.

Hearts. The clean, drinkable middle fraction. The schedule shows total hearts yield in litres. Hearts jars run at full jar volume except the last one, which is partial. The ABV spans from your hearts-start cut down to your hearts-end cut.

Tails. As ABV drops, fusel oils and higher alcohols concentrate. Character becomes hot and oily. Most distillers collect tails as feints to add back to the next run in small proportions. Collection stops at your chosen stop ABV, typically 20–25%.

Partial jars. The foreshots jar, the last heads jar, the last hearts jar, and the final tails jar will all be partially filled. The planner seals each jar the moment the fraction changes. Never top up a partial cut jar with the next fraction.

Understanding the ABV Curve

During a pot still spirit run, the ABV of the distillate follows a predictable decline from start to finish. The run starts high — typically 80–85% ABV for a pot still — and drops continuously as the ethanol in the boiler is depleted. The jar planner models this as an exponential decay curve, which closely matches the behaviour of a real pot still running at steady heat.

Why exponential decay? The rate at which ethanol concentration falls is proportional to the current concentration — the richer the boiler, the faster it depletes. This is why heads represent a relatively small volume (ABV drops fast) while tails represent a large volume (ABV drops slowly near the end of the run).

Column stills behave differently. A column still achieves higher rectification — the ABV peaks higher (typically 88–92%) and the hearts zone is tighter and more neutral. The planner applies a higher peak ABV and efficiency for column stills, producing fewer heads jars and a narrower hearts window.

Still efficiency. The planner uses 88% efficiency for pot stills and 95% for column stills — the proportion of available ethanol that ends up as distillate. If your actual yield is consistently higher or lower, your still runs at a different efficiency. Adjust your expectations based on what you observe over multiple runs.

Cut ABVs by Spirit Type

The spirit type presets set sensible default cut ABVs, but these are starting points — your palate makes the final call. Here is what each preset assumes and why:

Whisky (75% / 62% / 25%). Wider cuts preserve congeners — the flavour compounds that give whisky its character. Cutting earlier for hearts and wider for tails gives a fuller, more complex spirit. Single malt styles often cut even wider.

Gin (80% / 65% / 25%). Gin needs clean neutral spirit so the botanicals shine. Starting hearts collection later removes harsh heads off-notes that would compete with delicate floral and citrus characters.

Vodka (84% / 78% / 40%). The tightest cuts of any spirit — maximum purity. Very narrow hearts window. Most commercial vodka undergoes multiple distillations to achieve this.

Brandy (70% / 55% / 20%). Deliberately wide cuts include congeners from heads and tails that define the fruity, floral brandy character. Running the still longer and cutting lower is standard practice.

Rum (75% / 60% / 25%). Depends heavily on style. Light rum needs tight cuts for a clean profile; heavy or funky rum deliberately includes more esters from wider cuts.

Frequently Asked Questions

The planner models a typical pot or column still ABV curve using an exponential decay function. Real stills vary based on design, heating rate, packing, and wash composition. Treat the jar numbers as a roadmap — your actual cut jars may be one or two earlier or later. Always verify with a parrot alcoholmeter and make final decisions by nose and taste.

500 mL mason jars are standard for home pot still runs. Smaller jars (250 mL) give you more granular control over cuts — useful for spirit runs where you want to blend precisely. Larger jars (1L) work fine for stripping runs where precision matters less. The planner works with any size.

The jar planner is designed for spirit runs (running low wines through the still a second time). For wash runs, precise cuts matter less — discard foreshots, collect everything else as low wines down to around 20% ABV. Use the Cuts Calculator for wash run volume estimates.

Most distillers collect heads and tails separately as feints and add them to the next run. Over several runs, feints recycling concentrates the hearts fraction and improves overall yield. Some distillers discard heads due to their acetaldehyde content, while tails are almost always worth saving.

The planner calculates 3 mL per litre of low wines charge with a minimum of 20 mL. For a 20 L charge this gives approximately 60 mL. Always discard the entire foreshots jar regardless of volume — never taste foreshots.
Hearts yield is typically 40–65% of total distillate for a pot still whisky run. If it looks low, check your cut ABVs — a narrow gap between hearts-start and hearts-end produces a small hearts window. Widening the window increases yield but includes more borderline jars. The right balance depends on your spirit style.
The jar planner is designed for spirit runs — the second distillation of low wines. During a stripping run you collect everything after foreshots as low wines with no hearts or tails cuts. For stripping run volume estimates, use the Cuts Calculator which covers both run types.
500 mL is a practical standard for most home pot still runs. For smaller runs or more precise cut control, 200–250 mL jars work well. For large runs, 1 L containers save time. Jar size does not affect total distillate volume — it determines how many jars you fill and where cut points fall in the sequence.

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